New research projects and opportunities for industry collaboration were showcased in Muswellbrook on Wednesday 6th June at an event hosted by the University of Newcastle’s Mining Equipment, Technology and Services (METS) Doctoral Training Centre (DTC). Dr Tim Donohue, manager of TUNRA Bulk Solids, had the opportunity to speak about TBS’s involvement as an industry partner of the Advanced METS Doctoral Training Centre.
Led by Associate Professor Kenneth Williams, from the Centre for Bulk Solids and Particulate Technologies (CBSPT), the DTC is focused on supporting the Mining Equipment, Technology and Services (METS) sector by fostering collaborative PhD projects. The DTC is aimed at delivering innovative and transformational technologies and developing skilled innovators of the future and to enhance the success of the sector by building a collaborative research platform with academia.
By harnessing existing capacity and research excellence established through the Newcastle Institute for Energy and Resources (NIER), the DTC will contribute to the development and production of new ideas, technologies and products that will support the METS sector into the future.
In his address, Dr Tim Donohue explained why TUNRA Bulk Solids is highly supportive of this initiative as it represents a step forward towards engagement between industry and academia, which has always been TBS’s core value since its inception with Emeritus Professor Alan W Roberts, in 1975.
TUNRA Bulk Solids works closely with CBSPT in forming a highly effective research translation mechanism by which the University of Newcastle leverages research excellence and capability into high impact industry engagement.
TUNRA Bulk Solids were pleased to present their 3-Day short course to industry from 22nd - 24th May. This course was presented to delegates from various companies ranging from Queensland to Victoria.
The topics covered over the three days were:
- Flow properties
- Mass flow & funnel flow
- Stockpile design
- Wall loads & quaking
- Transfer chutes continuum
- Transfer chutes DEM
- Dust control
- Belt Conveying of bulk solids
- Feeder interfacing and design
The course was led by Emeritus Professor Alan Roberts, who has combined a glittering academic career and the publication of seminal technical papers with an almost uncanny ability to solve industry problems. Over his career, Emeritus Professor Alan Roberts has published five design manuals and over 350 research papers on various aspects of bulk solids handling, all the while working to build the research and consulting capabilities of TUNRA Bulk Solids.
The course was held onsite at The University of Newcastle’s NIER precinct, where TUNRA Bulk Solids is located. This was a great opportunity for delegates to see TBS’ comprehensive laboratory and test facilities, which overall made the course a great success.
Emeritus Professor Alan Roberts presenting at the 3-day short course
Associate Professor Craig Wheeler presenting at the 3-day short course
TUNRA Bulk Solids will be running a 3-Day Short Course at The Mercure Perth from 13th - 15th November 2018. For further information regarding this course please contact Danielle.Harris@newcastle.edu.au
The course brochure for the event can be found here
As part of their overriding commitment to health, safety and the environment, NIER (Newcastle Institute for Energy and Resources) have recently hosted their inaugural Health, Safety & Environment Awards. TUNRA Bulk Solids is pleased to announce that Paul Whitworth won the category of “Individual Excellence in Individual HSE Practice”. Paul’s efforts in promoting and enforcing safety amongst his colleagues have no doubt been responsible for preventing injuries in TBS’s high risk environment and will also have had positive effects on the wider NIER site. Congratulations to Paul and all other award recipients!
3-Day Short Course - Storage, Feeding, Transfer & Belt Conveying Course, Perth, Western Australia
TUNRA Bulk Solids will be running a 3-Day Short Course at the Mercure in Perth from 14th - 16th November 2017. For further information regarding this course please contact Danielle.Harris@newcastle.edu.au
TUNRA Bulk Solids were pleased to present an overview of current state-of-the-art materials handling techniques and their application to the coal industry. TBS designed a one-day conference specifically for Glencore to examine industry issues and solutions to help provide Glencore with unique insights and opportunities as leaders in their field.
The topics that were covered on the day were;
- Flow property testing
- Effect of moisture and clay content on flowability
- Proper design of bins and hoppers for mass flow
- An overview of the custom designed impact wear and abrasive wear testers at TUNRA Bulk Solids
- Analysis methods and best practice for transfer chute design
- The latest testing available for the correct selection of conveyor belts and idlers.
The TUNRA Bulk Solids team of Engineers were in attendance all day providing expert advice on current bulk handling issues. Presenters included A/Prof Craig Wheeler (belt conveyors), Dr Tim Donohue (mass flow and funnel flow), Dr Bin Chen (transfer chutes and DEM), Dr Paul Munzenberger (conveyor belts and idlers), Daniel Ausling (Flow properties) and Bipin Pal (wear testing).
A keynote address was given by Professor Alan Broadfoot, Executive Director of the Newcastle Institute for Energy and Resources (NIER). NIER brings together The University of Newcastle’s leading researchers working in the area of energy and resources.
TUNRA Bulk Solids, in conjunction with The University of Newcastle, recently ran a 3 day short course at Northeastern University that was attended by both undergraduate students and engineers from Industry. The short course was primarily focussed on belt conveying but also covered material properties, transfer chutes and principles of mass flow and funnel flow. The course was delivered by A/Prof Craig Wheeler, Dr Tim Donohue and Dr Bin Chen. TUNRA Bulk Solids has a long standing relationship with North Eastern University through Prof Song as he has spent some time in Newcastle previously and the fact that Dr Chen is a previous student of North Eastern University. Through our association with the University, one of the underlying mandates for TUNRA Bulk Solids is for the continuous education of engineers across the world in the area of bulk materials handling – this is based on the pioneering work of the our Founding Director Prof Alan Roberts.
TUNRA Bulk Solids: Case Study Presentation and Tour of Laboratory Facilities, The University of Newcastle, NSW, 24th May 2017
TUNRA Bulk Solids and the Centre for Bulk Solids & Particulate Technologies at the University of Newcastle, welcome members of the Australian Society for Bulk Solids Handling to a case study presentation and laboratory tour on Wednesday 24th May 2017 from 5:45 pm - 8:00 pm. Dr Bin Chen and Dr Paul Munzenberger will present "A Case Study of Steel Silo Failure under Eccentric Discharge Conditions." More information regarding the event can be found here. ASBSH 2017 TBS Lab Tour
2-Day Pneumatic Conveying Course
TUNRA Bulk Solids in conjunction with the Centre for Bulk Solids & Particulate Technologies will be running a 2-Day Pneumatic Conveying Course at The University of Newcastle from 10th - 11th July 2017. Professor George Klinzing from the University of Pittsburgh will be a special guest presenter. For Further information please contact Danielle.Harris@newcastle.edu.au
2-Day Grain Handling Course
TUNRA Bulk Solids will be running a 2-Day Grain Handling Course at The University of Newcastle from 26th - 27th July 2017. For Further information please contact Danielle.Harris@newcastle.edu.au
11th Australian Bulk Handling Awards 2016
The 11th annual Bulk Handling Awards was hosted by the Australian Bulk Handling Review on the 24th November, culminating in a gala evening and gathering of some of our industry’s finest practitioners to recognize and celebrate outstanding achievement. TUNRA Bulk Solids won the Innovative Technology category at the 2016 Australian Bulk Handling Awards for its Rail Conveyor Technology. The new conveying technology, developed by TUNRA Bulk Solids, provides a highly energy efficient and cost effective method for transporting bulk commodities. The Rail Conveyor merges the benefits of both belt conveying technology and rail to produce a low rolling resistance bulk material transportation system. A demonstration Rail Conveyor system was recently built in China (see pictured). The system is 150 m long and was built by Libo Heavy Machinery Company who has licensed the Rail Conveyor technology in China.
(left to right) TUNRA team - Ken Williams, Mal Coble, Danielle Harris, Craig Wheeler, Alan Roberts, Michael Carr and Bin Chen
Demonstration unit in China
Engineers Australia Presentation in Perth, WA
TUNRA Bulk Solids is proud to have been invited by Engineers Australia to give a presentation on numerical modelling in Perth, WA on the 16th of November. Our Engineering Manager, Dr. Tim Donohue was responsible for this presentation, whose title is: "The role of Numerical Modelling in the Design of Materials Handling Equipment: A pragmatic approach".
Tim's lecture on Discrete Element Modelling
TUNRA Bulk Solids specialists hold the first Bulk Solids Storage and Handling Master’s subject in Brazil through the MoU with University of São Paulo
From the 3rd to the 5th of October 2016, TUNRA’s Director, Prof Mark Jones, and TUNRA’s General Manager – Research, Dr. Kenneth Williams, held for the first time the course Bulk Solids Storage and Handling at USP (University of São Paulo). This course was taught as a condensed Master’s subject within the Mining Engineering post-graduation program and is a result of the MoU signed between the University of Newcastle and USP in 2015. The course had 14 participants, all of which from the industry, and during these three days students had a chance to discuss practical applications of bulk solids handling systems and handling issues commonly found in the industry.
Ken’s lecture on Discrete Element Method (DEM)
Ken and Mark’s closing remarks – USP Bulk Solids Storage and Handling course
Students’ feedback after the course was very positive, which is a great encouragement to continue this type of work both in Brazil and in other countries. This course showed, once again, TUNRA’s commitment to sharing the knowledge in bulk solids handling worldwide especially by combining academic knowledge with years of practical experience from our highly qualified staff.
Team ARNUT wins Inaugural Hunter Valley Hackathon
Over the weekend of 26th – 28th August the inaugural Hunter Valley Hackathon was held in Newcastle. Hackathon events are run by Unearthed, with this program starting in 2015 with 5 events nationwide, with the basic premise being to solve industry defined challenges over a 54 hour time period. This year, this successful program has been expanded and even includes three international locations. The focus of Unearthed can be described as “Accelerating innovation in the resources sector”. Our team (“ARNUT”), comprised of Dr Wei Chen, Dr Tim Donohue and Mr Jeremy Miller from TUNRA Bulk Solids, took on arguably the most difficult of the 3 challenges. Our challenge was to “Automate image analysis of Hylogger drill core data”, and after an intense weekend of development, we were very proud to be awarded first prize.
Our prototype is able to cross-correlate three-band RGB high resolution drill core images with hyperspectral line scanning, resulting a visual mineral mapping directly overlaying on top of the drill core image. The motivation for this work is to lead to more accurate, accelerated and efficient mineral mapping for large mineral deposit exploration, which has the potential to significantly increase the return of investment for the A$600 million exploration cost annually in Australia.
The event itself was really well run, and was both fun and challenging to be involved with. The mentorship provided with regard to the challenge and interpretation of data was outstanding, and the assistance and advice provided by the Unearthed team was excellent. The event is really a great place to test your skills, and we would encourage anyone else considering entering in the future to have a go!
Team “ARNUT” with judge and mentor Dr Chris Yeats (Chris is the Executive Director of Geological Survey NSW)
DEM7 Conference in Dalian, China
Three of our Engineers, Dr Tim Donohue, Dr Bin Chen and Dr Wei Chen, attended the 7th International Conference on Discrete Element Methods (DEM) which was held in Dalian, China from the 1st – 4th August 2016. Dr Tim Donhue, our engineering manager, also had the privilege of serving on the International Advisory Committee for this conference series. The topics of the presentations presented by TUNRA Bulk Solids ranged from a fundamental study on the uniaxial compression test to more application based work including the prediction of wall loads during eccentric discharge and applications of a coupled DEM – multi body simulation method. The conference was attended by 250 delegates from 22 countries, many of those being global leaders in DEM leading to many interesting discussions alongside the 220 formal presentations. This conference series covers the state-of-the-art developments in DEM and it is vital that TUNRA Bulk Solids participates in this series to ensure our applied research work includes the most up to date advancements in this method. TUNRA Bulk Solids is looking forward to participating again at the DEM8 conference which will be hosted by the University of Twente in the Netherlands!
(left to right) Dr Wei Chen; Dr Bin Chen and Dr Tim Donohue
TUNRA Bulk Solids participates in Bulk Material Forum - Turkey
TUNRA Bulk Solids participated as a sponsor at the Bulk Material Forum in Turkey, which was held for the first time. The conference, which took place in Istanbul in June 2016, will become one of the most relevant in the materials handling industry in Turkey. TUNRA is proud to be a leading player in the development of the bulk materials handling industry in Turkey and, as part of our commitment to this industry, our Business Development Officer in the region, Kerim Turkdogan, presented two technical lectures during the conference:
1) Design of Silos According to Material Flow Properties:
- Modes of Flow
- Direct Shear Tests & Internal Friction
- Effects of Time Consolidation
- Wall Friction
- Case Studies
- Other Topics related to the Silo/Feeder interface
2) Transfer Chute Design with DEM Modelling:
- Why is transfer chute design so important?
- Purpose of DEM
- DEM calibration methods
- Case Studies
Both topics generated a lot of interest from the audience and TUNRA’s booth was visited by members of leading companies in the Turkish market including Nuh Cimento, Sisecam, İsDemir, Promel, Sandvik and Bursa Cimento.
TUNRA Bulk Solids seals partnership with Brazil #1 University
The University of Newcastle through TUNRA Bulk Solids has signed an MoU with USP (University of São Paulo), the Number 1 ranked University in Brazil (Times Higher Education World Universities Ranking 2016). This MoU will enable collaboration on specific areas especially focused on the mining, minerals processing and materials handling field and will be managed by Dr. Ken Williams, TUNRA’s General Manager-Research.
This relationship started early in TUNRA Bulk Solids’ presence in Brazil, in 2014, when TBS’ General Manager, Dr. Tobias Krull, visited Brazil to participate as a keynote speaker in the ABM symposium (Brazilian Association of Metallurgy, Materials and Mining) and met Prof. Arthur Pinto Chaves, one of the key names for Materials Handling in the Brazilian industry. Being a retired professor in USP, Prof. Arthur passed on the management of this agreement to Prof. Ana Carolina Chieregati, who specializes in sampling of bulk solids and is now responsible for the MoU.
In 2015, TUNRA Bulk Solids and USP organized the first Bulk Solids Handling Workshop, which gathered approximately 60 people from the mining, steel and grains industry for over 20 presentations on bulk solids handling related topics, including international speakers from Australia, Chile and Italy. The event, which had the presence of TUNRA Bulk Solids’ Engineering Manager, Dr. Tim Donohue, proved to be a success and both parties are looking forward to other initiatives, which may include courses and joint research projects.
(left to right) Priscilla Freire (TUNRA’s Business Development Officer/Brazil); Prof. Arthur Pinto Chaves (USP) and Prof. Ana Carolina Chieregati (USP)
Tim Donohue - TUNRA’s Engineering Manager during the Bulk Solids Handling Workshop
TUNRA Bulk Solids will be presenting at the International Powder and Bulk Solids Conference and Exhibition in the US in May 2016. Check out the full program at http://event.powderbulksolids.com
As part of our commitment to education in the field of bulk solids handling, TUNRA will be presenting three Technical Workshops during the conference:
Tuesday 3rd May 2016: 10:15am – 11:45am
Troubleshooting Pneumatic Conveying:
Pneumatic conveying offers few visual signs to help engineers understand what drives system performance. This session will explore dos and don'ts for conveyor design while taking into consideration the layout of your factory floor to help maximize your system’s output and efficiency.
Prof Mark Jones, Director of TUNRA Bulk Solids Handling Research, Head of School Mechanical Engineering, UNIVERSITY OF NEWCASTLE
Tuesday 3rd May 2016: 3:15pm - 4:45pm
Successful Transfer Chute Design the First Time:
- Selecting the most favorable wall lining material based on flow property testing results
- Minimizing impact angles between flowing/discharging material stream and transfer chute geometry
- Favorable chute cut-off angles to guarantee flow at specified rate under all conditions
- Reducing impact wear
Dusan Ilic, Ph.D., Senior Consulting Engineer, TUNRA BULK SOLIDS
Thursday, May 5th, 2016: 10:15am - 11:45am
Conveyer Selection Criteria for Mechanical Handling Systems
: This session will identify key selection and performance criteria when specifying mechanical handling equipment (ie. belt conveyors, screw conveyors, chain conveyors, etc.). Case studies will focus on the main issues that influence selection and providing a sound basis for selecting equipment.
Prof Mark Jones, Director of TUNRA Bulk Solids Handling Research, Head of School Mechanical Engineering, UNIVERSITY OF NEWCASTLE
Prof Alan Roberts, Emeritus Professor, UNIVERSITY OF NEWCASTLE
TUNRA Bulk Solids’ was recently visited by the Hon. Anthony Roberts MP, NSW Minister for Industry, Resources and Energy along with Parliamentary Secretary for the Hunter Scot MacDonald MLC. The visit was part of a wider tour of the Newcastle Institute for Energy and Resources (NIER) Precinct and the University of Newcastle. During his time visiting the laboratory of TUNRA, Minister Roberts spent time discussing two innovative projects that are being driven through engagement with Industry;
(left – right) Dr Alan Broadfoot (NIER Director), Mr Scot MacDonald (Parliamentary Secretary for the Hunter), Hon. Anthony Roberts (NSW Minister for Industry, Resources and Energy) and Dr Ken Williams discussing the effectiveness of the large impact wear tester (shown in the background)
Dr Ken Williams spent time discussing a new innovative test rig that is able to quantify impact wear in wall liners. The information measured with this test rig can be applied to the mining, mineral processing, agriculture, energy and process industries. The assessment and selection of effective wear resistant materials is central equipment life when handling particulate materials associated with these industries. As such, TBS have designed, built and operated innovative wear assessment equipment for use by industry to accurately assess wear liner effectiveness. When you consider that a simple transfer chute may take 1-2 days to reline with new wear liners, at modern tonnage rates of 5000 to 10000 tonnes per hour, the financial gains derived from the life cycle improvements and maintenance planning derived from these tests are obviously substantial.
(left – right) Hon. Anthony Roberts (NSW Minister for Industry, Resources and Energy) and Dr Tim Donohue discussing the 1/5th Scale Train Load-Out developed in conjunction with Schenck Process (shown in foreground)
Dr Tim Donohue spent time discussing a 1/5th scale model of a Train Load-Out. The motivation behind this scale model, which has been developed through a collaborative research partnership with Schenck Process, is to develop a real time weigh system to track the mass of product loaded into each rail wagon as it is being loaded. This new technology offers opportunities to maximise the mass in each wagon while not exceeding weight limits and represents a step change, as current systems can only weigh the loaded wagons downstream with no opportunity for mass optimisation.