How to Design Energy Efficient Belt Conveyors
The University of Newcastle has undertaken a systematic research program to identify, model and measure key design elements to reduce the energy consumption of belt conveyors. This paper discusses the application of these models and test results for conveyor design, demonstrating the advantages of informed component selection to not only reduce energy consumption, but also total cost of ownership. In particular, the combination of design parameters is discussed in relation to the rotating resistance of idler rollers, conveyor belt indentation rolling resistance and conveyor belt and bulk material flexure resistance. Through a combination of theoretical models and measured data, trends are identified to assist in the design of energy efficient belt conveyor systems.